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Lubrication for foundry machines

AED AUTOMATION

DIE-CASTING MOULD SPRAYING SYSTEMS

AED Automation GmbH took over ACHESON Industries Deutschland in 2010. As of 1 January 2011, AED Automation GmbH has entrusted GEFOND with the marketing of systems, technical support and the distribution of spare parts for ACHESON systems throughout Italy, both with regard to machine spare parts and lubrication heads and their components.

DIE SPRAYING MACHINES
AED AUTOMATION
AED AUTOMATION
AED AUTOMATION
AED AUTOMATION

DAG 1000 LST

The DAG 1000 LST Cartesian lubricator series is the result of 40 years of experience and research aimed at best performance. The modular concept with high-quality components is the ideal solution for effective lubrication in the field of die casting. Features:

  • Increased air and lubricant supply
  • Perfect lubrication control thanks to the proportional valve system (option)
  • Axes with excellent dynamic response for simultaneous and precise movements
  • Construction designed for heavy loads, rigid and vibration-free structure
  • Solid, reliable design with minimal maintenance required
  • S7-1500 control system with graphic user interface (touch screen)
  • The LST system can be adapted to individual customer requirements by selecting different parts of the modular system
  • Built-in sensors and actuators allow process-relevant information to be monitored via the IO-Link system in accordance with Industry 4.0
  • Spraying tools can be selected according to individual customer or process needs.

The advantages of LST technology are:

  • Shorter cycle times
  • High reliability
  • Effective application of the lubricant
  • Simple modification and maintenance

The spraying machine DAG 1000 LST can be supplied in 4 different sizes, depending on the size of the DCM (200 to 5000ton).


Download LST1 data sheetDownload LST2 data sheetDownload LST3 data sheetDownload LST4 data sheet
AED AUTOMATION
AED AUTOMATION
AED AUTOMATION

Robospray DAG3000

The robot lubrication systems of the DAG3000 line offer perfect flexibility and functionality for mould lubrication. The system can be combined with any brand of robot. It is ideal for robots: ABB, KUKA, COMAU, FANUC, KAWASAKI, MOTOMAN.
Features:

  • Fully integrated mould lubrication system
  • High level of process control for fast and effective mould treatment
  • Minimum consumption of lubricant
  • Easy to use and maintain
  • Spray software integrated into the robot software for programming, monitoring and optimization
  • Graphic Human Machine Interface

 Advantages of the DAG3000 system

  • High flexibility
  • Increase productivity with cost savings
  • Pilot valves mounted directly on the robot. Response delay between piloting and spraying minimised
  • High quality cast
  • Improving working conditions

The DAG3000 robospray can be supplied in 4 different sizes, depending on the size of the DCM (200 to 4000ton).


Download RSFLT 2 data sheetDownload RSFLT 4 data sheetDownload RSFLT 6 data sheetDownload RSFLT 8 data sheet
SPRAYING TOOLS

FLEXTOOL

AED AUTOMATION

Thanks to their fully modular composition, Flextool lubrication heads can be adapted to each mould. Each nozzle can be placed in the exact position for maximum performance. This helps to reduce lubrication time. Its low weight ensures a more dynamic movement, further reducing cycle time. The supply and lubricant lines have a significantly higher flow rate than other similar instruments on the market. With up to 8 lube circuits and 2 blowing circuits it ensures maximum flexibility. All spray circuits can be used on both sides of the mould, and groups of nozzles can be assigned to different circuits. The FLEXTOOL technology is known for achieving the best values in terms of process performance, but also for high reliability and very low maintenance requirements.

Download Data Sheet

DELTASPEED

AED AUTOMATION

DELTASPEED technology is a special upgrade for FLEXTOOL spraying systems. The combination of the FLEXTOOL and DELTASPEED modules allows the application of minimum quantities of water-free product. This technology combines the MQS (minimum quantity spraying) technique with the speed required by today's processes. The DELTASPEED can be combined with both the Cartesian lubricators DAG 1000 LST series and the robotic systems DAG3000 RSFLT. The system can drive DELTASPEED electric volumetric nozzles.

Download Data Sheet

- DELTASPEED nozzles. DELTASPEED electric volumetric nozzles allow the application of minimal quantities of water-free release agents. The design of these volumetric nozzles allows for process repeatability despite the minimal amounts of product used. Three different versions are available with different volumetric capacities, from 0.3 ml to 1.7 ml.